M o i z   E n g

UNIVERSAL TESTING MACHINE COMPUTERIZED

Image

Moiz Computerized Universal Testing Machine is designed for testing metals and other materials under tension, compression bending, transverse and shear loads. Hardness test on metals can also conducted.

Principal of Operation: Operation of the machine is by hydraulic transmission of load from the test specimen through pressure transducer to a separately house load indicator. The system is ideal since it replaces transmission of load through levers and knife edges, which are prone to wear and damage due to shock on rupture of test pieces. Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the pressure transducer housed in the control panel. The transducer gives the signal to the electronic display unit corresponding to the load exerted by the main ram.

Simultaneously the digital electronic fitted on the straining unit gives the mechanical displacement to the electronic display unit. Both the signals are processed by the microprocessor and load and displacement is displayed on the digital readouts simultaneously.

Machine consists : This consists of a cylinder motor with chain and sprocket drive and a table coupled with the ram of the hydraulic cylinder, mounted on to a robust base. The cylinder and the ram are individually lapped to eliminate friction. The upper crosshead is rigidly fixed to the table by two strenthened columns.The lower crosshead is connected to two screwed columns which are driven by a motor. Axial loading of the ram is ensured by relieving the cylinder and ram of any possible side loading by the provision of ball seating. An displacement scale with a minimum graduation of 1mm, is provided to measure the deformation of the specimen. Tension test is conducted by gripping the test specimen between the upper and lower cross-heads and the table. The lower cross-head can be raised or lowered rapidly by operating the screwed columns, thus facilitating ease of fixing of the test specimen. The control Panel consists of a power pack complete with drive motor and an oil tank, control valves and electronic display unit

Power Pack: The power pack generates the maximum pressure of 200 kgf/cm2 . The hydraulic pump provides continuously non-pulsating oil flow. Hence the load application is very smooth

Hydraulic Controls: Hand operated wheels are used to control the flow to and from the hydraulic cylinder. The regulation of oil flow is infinitely variable. Incorporated in the hydraulic system is a regulating valve, which maintains a practically constant rate of piston movement. Control by this valve allows extensometer readings to be taken.

Electronic Control Unit : Moiz Engineering Lab reserves the right to change the design without any prior notices for technical development Microprocessor based panel incorporating state of art technology wiyh following features.

  • Front panel membrane type key board for machine operation with numeric keys for data entry
  • 7- segment display
  • Data entry with numeric keyboard of test parameters including speds, rupture % peak, preload, modulus data, test data & specimen data etc.
  • 20input data set strorage, 50 results storage maintains sata results during power off
  • Batch test facility for generating batch & statistic result using same data set.
  • RS 232C serial port, Optional windows based software available for...
  • On line graph on PC. Data analysis, statistics, point tracing superimposing graphs to compare with standard, zooming graph etc.
  • Printer port for printer interface with ...
    1. Graph & result printout. Test certificate printout .
    2. Batch Certificate printout .Simple statistic printout.

Optional Software Packages on PC :

The UNIVERSAL 2001 - UTM COMP series control panel can be hooked to any PC using RS-232 communication port. Moiz offers different exhaustive application, Window based software packages with real time graph on PC to enable the user to effectively evaluated different parameters.

    The features include :
  • Real time graph and user-friendly software.
  • Extensive graphics on screen for curve plotting, magnification, and zooming.
  • Software features include graph comparison and point tracing facility with different units selection for load and displacement.
Image
  • Statistical evaluation includes waterfall diagram, mean deviation, frequency distribution, skew diagram, and histogram. Also calculates max value, min value, mean value, variance, and standard deviation (other parameters on request). Selectable batch and statistical printouts available.
  • Evaluation of a wide range of user-selectable parameters such as % elongation, % reduction in area, Young’s modulus, yield stress, and proof stress.
  • Software packages available for shear, bend, torsion, rubber, and textile testing, etc.
  • Custom-built application software to suit customer requirements.

Accuracy and Calibration : All Moiz Computerized Universal Testing Machines are closely controlled for sensitivity, accuracy, and calibration during every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in British Standards 1610 : Part 1 : 1992 and IS : 1828 : Part 1 : 1991. Moiz Computerized Universal Testing Machines comply with Grade "A" of BS : 1610 : Part 1 : 1992 and Class 1 of IS : 1828 : Part 1 : 1991. An accuracy of ±1% is guaranteed from 2% to 100% of the capacity of the machine. Below 20% of the selected range, the maximum permissible error is 0.2% of the full-load reading.

UTM COMP Panel/PC Controlled Machine, Servo Controlled Model available.

Moiz Engineering Lab reserves the right to change the design without any prior notices for technical development

Specification Units UTM COMP 10 UTM COMP 20 UTM COMP 40 UTM COMP 60 UTM COMP 100 UTM COMP 200 UTM COMP 300
Connected Load (Power) kW 1.0 1.0 1.7 1.9 2.6 2.9 3.1
Voltage V AC 400–440 400–440 400–440 400–440 400–440 400–440 400–440
Phase (Ø) 3 3 3 3 3 3 3
Dimensions (L × W × H approx.) mm 2032 × 750 × 1960 2032 × 750 × 1960 2060 × 750 × 2180 2265 × 750 × 2534 2415 × 815 × 2900 3000 × 1200 × 3660 3500 × 1900 × 4500
Weight (approx.) kg 1500 1500 2500 3500 5500 12500 22500
Clamping Jaws for Round Specimens (Diameter) mm 10–20 10–20 10–25 10–25 10–25 20–45 25–70
Clamping Jaws for Flat Specimens (Thickness) mm 0–10 0–10 0–15 0–15 0–22 0–45 0–70
Width mm 50 50 65 70 70 80 90
Pair of Compression Plates (for Transverse Test) mm dia. 120 120 120 120 160 220 220
Table with Adjustable Rollers (Width of Rollers) mm 160 160 160 160 160 200 200
Diameter of Rollers mm 30 30 30 50 50 50 75
Maximum Clearance Between Supports mm 500 500 500 600 800 900 1000
Radius of Punch Tops mm 6, 12 6, 12 12, 16 16, 22 16, 22 30, 40 50, 75